ABB RAIO-01 ANALOGUE I/O EXTENSION MODULE 3ABD64606841 REV H 18:15

The ABB RAIO-01 is an Analogue Input/Output (I/O) extension module designed to seamlessly integrate with ABB’s higher-level control systems, most notably the AC 800M series of controllers. It is a fundamental component for expanding the analogue signal handling capabilities of an automation system, allowing for the connection of a wide range of field instruments like sensors (temperature, pressure, flow) and actuators (valves, drives).

The part number 3ABD64606841 REV H specifies the exact hardware revision and manufacturing code.

Key Features

• Module Type: Analogue Input/Output (AI/AO) Extension Module.

• Compatibility: Primarily designed for use with ABB AC 800M Programmable Logic Controllers (PLCs) and their associated I/O system (S800 I/O).

• Function: Provides 8 channels that can be individually configured as either Analogue Input (AI) or Analogue Output (AO).

• High Channel Density: The 8 configurable channels in a single module slot offer excellent space efficiency in the control cabinet.

• Flexible Signal Ranges: Supports a wide variety of standard industrial signals:

  • Analogue Input (AI): 0/4-20 mA, 0-10 V, ±10 V, RTD (Pt100, Pt1000), Thermocouple (T/C) types J, K, L, N, R, S, T, U, E, B.

  • Analogue Output (AO): 0/4-20 mA, 0-10 V, ±10 V.

• Isolation: Features channel-to-channel and channel-to-bus isolation, which is critical for noise immunity, signal integrity, and protecting the system from ground loops.

• Hot Swappable: Supports replacement without powering down the entire system (when used in a compatible hot-swap rack and with proper engineering procedures), minimizing downtime.

• Communication: Connects to the controller via a high-speed, proprietary fieldbus (typically Profibus DP-V1 or, in newer systems, via S800 I/O Link).

• Diagnostics: Comprehensive built-in diagnostics for channel status, wire break, short circuit, and out-of-range signals.

Technical Specifications

Typical Applications

The RAIO-01 module is used across a vast spectrum of industries for process control and monitoring:

• Process Industries: Chemical, Oil & Gas, Pharmaceutical, Water/Wastewater treatment.

• Manufacturing: Automotive, Food & Beverage, Pulp & Paper.

• Energy: Power Generation (thermal, hydro, renewable).

• HVAC: For controlling large building management systems.

Example Functions:

• Reading a 4-20 mA signal from a pressure transmitter (AI).

• Reading a temperature from a Pt100 sensor in a tank (AI).

• Sending a 4-20 mA signal to control the speed of a pump (AO).

• Sending a 0-10 V signal to position a control valve (AO).

System Integration

The RAIO-01 is never used alone. It is part of a larger ecosystem:

1. Controller: An AC 800M CPU (e.g., PM851, PM861, PM891).

2. Communication Interface: An S800 I/O Communication Interface (e.g., CI871 for Profibus, CI854 for TCP/IP) that links the I/O rack to the controller.

3. I/O Rack: An S800-LI or similar rack that houses the modules and provides power and communication.

4. Base Unit (Terminal Block): A TB-01 terminal unit is physically attached to the front of the RAIO-01 module to provide the screw terminals for field wiring.

5. Engineering Software: The module is configured and programmed using ABB’s Automation Builder or its predecessor, Control Builder M.